An Overload Relay (OLR) is a crucial electrical protection device designed to safeguard electrical motors and other equipment from damage caused by excessive current. Overload relays are commonly used in industrial and commercial applications to protect machinery and ensure the longevity of electrical systems. This article will explore the function, types, working principle, and applications of overload relays, highlighting their importance in modern electrical systems.

Function of Overload Relays The primary function of an overload relay is to prevent motors from operating under excessive load conditions, which can lead to overheating and permanent damage. These relays continuously monitor the motor’s current, and if the current exceeds a preset threshold, the relay will activate and disconnect the power supply to the motor. This protection mechanism helps to avoid potential motor burnout, reducing maintenance costs and downtime. Overload relays also help protect against conditions such as phase failure, short circuits, or voltage fluctuations, which could lead to a motor running inefficiently or damaging the electrical components of a system. Overload relays are commonly used in applications such as HVAC systems, conveyor belts, industrial machinery, and pumps.